Automotive Expanded Polypropylene (EPP) Foam Market
Automotive Expanded Polypropylene (EPP) Foam Market Study by Synthetic Polypropylene, Bio-based Polypropylene, and Others in Fabricated EPP, Molded EPP, and Other Forms From 2024 to 2034
Analysis of Automotive Expanded Polypropylene (EPP) Foam Market Covering 30+ Countries Including Analysis of US, Canada, UK, Germany, France, Nordics, GCC countries, Japan, Korea and many more
Automotive Expanded Polypropylene (EPP) Foam Market Outlook (2024 to 2034)
The global automotive expanded polypropylene (EPP) foam market is estimated to reach a valuation of US$ 510.1 million in 2024 and further expand at a CAGR of 6.5% to end up at US$ 957.5 million by the year 2034.
The use of products in several industries, such as consumer goods, packaging, building and construction, and others, is the cause of this increase. In non-food packaging applications, expanded polypropylene (EPP) foam has a significant preference for the use of high-impact resistance for sensitive items, such as circuit boards and computer equipment.
Expanded polypropylene (EPP) foam is used more in toys and athletic goods as customers' attention to their physical health grows. During the projected period, these aspects will help the global market for expanded polypropylene foam.
Because of the material's enhanced chemical and mechanical qualities, high-density EPP foam products are used in automobile interiors for several purposes, such as NVH reduction, acoustic insulation, passenger safety, energy absorption, and comfort. The demand for EPP foam is driven throughout the projected period with an expansion of the automobile sector in the United States.
Given the rising demand for consumer electronics and home appliances in the United States, the need for expanded polypropylene foam in consumer products is anticipated to increase significantly over the course of the projected period.
Furthermore, the existence of major electronics producers, including Apple Inc., Samsung, IBM, and others increases consumer electronics demand, which is anticipated to fuel the expansion of the consumer goods sector.
| Report Attribute | Detail |
|---|---|
| Automotive Expanded Polypropylene (EPP) Foam Market Size (2024E) | US$ 510.1 Million |
| Forecasted Market Value (2034F) | US$ 957.5 Million |
| Global Market Growth Rate (2024 to 2034) | 6.5% CAGR |
| Canada Market Growth Rate (2024 to 2034) | 3.3% CAGR |
| China Market Value (2034F) | US$ 216 Million |
| North America Market Share (2024E) | 28.7% |
| East Asia Market Share (2034F) | 28% |
| Key Companies Profiled | BASF SE; JSP Corporation; Hanwha Advanced Materials; Kaneka Corporation; Furukawa Electric Co; Chemische Fabrik Budenheim KG; Yanfeng Woodbridge Lightweight Composites Co Ltd |
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What are the Factors Responsible for Increased Demand in the Market?
Because of its performance advantages for energy management, lightweight, improved functionality, durability, and recyclability, EPP is frequently used by automotive manufacturers. Applications include seating, bumpers, stowage systems, door panels, pillars, floor levelers, parcel shelves, headrests, tool kits, sun visors, and myriad filler parts.
This foam is popular for internal and external components, including under carpet-floor leveling systems, side impact protection, and front impact protection assemblies installed in automobiles. With an ideal cost-effective material, low tooling costs, and shorter lead time EPP foam dominates other types of cellular foams present in the automotive EPP foam market.
These Foams are available in different types, such as polyurethane foams, polyethylene foams, olefins, polystyrene foams, and others. Vehicle manufacturers are opting more for polypropylene foams in comparison to other foams due to their excellent chemical and heat resistance as well as the freedom of geometric design it offers to attract customers. The growing applicability of these foams in automobiles for interior trims, bumpers, battery cases, trays, fender liners, instrumental panels, and door trims continues to create high demands in the automotive EPP foam market.
The addition of eco-friendly polypropylene foams by leading corporations, such as JSP Corporation and Hanwha Group is creating significant attraction among automakers. These manufacturers are bringing innovations in their offerings and are guaranteeing impact resistance, buoyancy, and moldability in products, as per the automotive EPP foam industry outlook.
A bead foam that is utilized in applications, such as industrial and automobile packaging is known as expanded polypropylene foam. This foam shows unique properties, including impact resistance, thermal insulation, water & chemical resistance, and outstanding energy absorption. Owing to their unique abilities of cushioning and their flexibility that offers tremendous protection to composite shapes, these foams are widely used in industrial packaging.
There are two types of EPP foams, such as low and high-density expanded polypropylene foams, which are available in diverse densities. An expanded polypropylene foam with high-grade density displays outstanding strength and reduced properties of weight.
These foams are used in applications where the critical parameter is the management of energy. This is the precise reason that such foams are used in automobile applications, such as bumpers and other passenger safety parts. On the other hand, low-density foams are utilized in applications, such as industrial packaging, while medium-density foams are applied to furniture and other consumer products.
The widespread benefits of EPP foam material in impact resistance, energy, and shock absorption are fueling its adoption in diverse vehicles. With impressive elasticity, thermal resistance, recyclability, oil resistance, non-toxicity, and shock-proof nature, EPP foam makes an integral part of the automotive manufacturing vertical. The automotive industry is proliferating, which is also expected to trigger growth in the market throughout the forecast period.
What are Trends in the Automotive Sector that Favor Growth in EPP?
Growth in fuel-efficient lightweight vehicles to take demand for EPP upward. Growing concerns about the environment are forcing automobile manufacturers to focus on redesigning and altering components to make a lightweight new design.
Expanded polypropylene foam producers in the automobile industry are compelled by the growing trend toward lightweight vehicles to provide in-demand products that will appeal to a broad customer base.
This foam reduces weight, improves shock absorption, and reduces vibration and dampening of automobiles when mixed with metals. Hence, manufacturers are focused on greater use of this foam to leverage on accelerating trend of lightweight automobiles.
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The Emergence of Bio-based Plastic Propelled the Demand for EPP in Automotive
While the bio-plastics industry is accelerating rapidly, demand for bio-based polypropylene is also growing, as stated in the automotive expanded polypropylene (EPP) foam industry analysis. There have been several regulatory initiatives envisioned for the promotion of bioplastics to arrest the growing carbon emissions. Rising government regulations on carbon emissions have the potential to trigger the adoption of bio-based polypropylene in the market.
The physical properties of EPP give it an edge over other cellular foams. The excellent physical properties as compared to other commercially available cellular foams, it has witnessed several applications in the vehicle industry, including safety and sound deadening.
In addition, these foams are used in heat recovery units, hot water valve insulation, and other lightweight rigid structures. As this foam sustains multiple impacts and returns to its original shape without any deformation, it is highly used for safety applications. EPP foam is widely used in other vehicle parts and systems, such as seating and other interior components.
Regional Outlook
The automotive EPP foam market is divided into several geographic areas, including Asia-Pacific, Japan, North America, Europe, the Middle East and Africa (MEA), and Latin America. The North American region is evaluated to hold a significant share of the industry, as mentioned in the automotive expanded polypropylene (EPP) foam industry outlook.
This is attributed to the rising manufacture of automobiles in the region. Asia Pacific region is registering a high compound annual growth rate throughout the projected period due to the rise in the manufacturing of premium and lightweight vehicles in potentially high growth countries, such as Korea, China, and India.
Apart from North America and the Asia-Pacific region, Europe is also exhibiting good growth in the automotive EPP foam market. This growth of the market in Europe is due to its application in construction, consumer products, and building & construction.
Growing construction activities are fueling the growth of the market in the MEA region. On the other hand, Latin America will register a higher growth rate throughout the projected period due to growing industrialization, as mentioned in the automotive EPP foam industry analysis.
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Segmentation of the Automotive Expanded Polypropylene (EPP) Foam Market
-
By Product Type :
- Synthetic Polypropylene
- Bio-based Polypropylene
- Other Product Types
-
By Product Form :
- Fabricated EPP
- Molded EPP
- Other Product Forms
-
By Sales Channel :
- OEM
- Aftermarket
Table of Content
- 1. Executive Summary
- 2. Industry Introduction, including Taxonomy and Market Definition
- 3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments
- 4. Global Market Demand Analysis and Forecast, including Historical Analysis and Future Projections
- 5. Pricing Analysis
- 6. Global Market Analysis and Forecast
- 6.1. Product Type
- 6.2. Product Form
- 6.3. Sales Channel
- 7. Global Market Analysis and Forecast, By Product Type
- 7.1. Synthetic Polypropylene
- 7.2. Bio-Based Polypropylene
- 7.3. Other Product Types
- 8. Global Market Analysis and Forecast, By Product Form
- 8.1. Fabricated EPP
- 8.2. Molded EPP
- 8.3. Other Product Forms
- 9. Global Market Analysis and Forecast, By Sales Channel
- 9.1. OEM (Original Equipment Manufacturer)
- 9.2. Aftermarket
- 10. Global Market Analysis and Forecast, By Region
- 10.1. North America
- 10.2. Latin America
- 10.3. Western Europe
- 10.4. Eastern Europe
- 10.5. East Asia
- 10.6. South Asia & Pacific
- 10.7. MEA
- 11. North America Sales Analysis and Forecast, by Key Segments and Countries
- 12. Latin America Sales Analysis and Forecast, by Key Segments and Countries
- 13. Western Europe Sales Analysis and Forecast, by Key Segments and Countries
- 14. Eastern Europe Sales Analysis and Forecast, by Key Segments and Countries
- 15. East Asia Sales Analysis and Forecast, by Key Segments and Countries
- 16. South Asia & Pacific Sales Analysis and Forecast, by Key Segments and Countries
- 17. MEA Sales Analysis and Forecast, by Key Segments and Countries
- 18. Sales Forecast by Product Type, Product Form, and Sales Channel for 30 Countries
- 19. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard
- 20. Company Profile
- 20.1. FURUKAWA Electric Co. Ltd.
- 20.2. Sonoco Protective Solutions
- 20.3. Hanwha Corporation
- 20.4. DS Smith Plastics
- 20.5. BASF SE
- 20.6. The Woodbridge Group
- 20.7. JSP Corporation
- 20.8. Kaneka Corporation
- 20.9. SSW Pearl Foam GmbH
- 20.10. Others
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List Of Table
Table 01: Global Market US$ Mn Forecast by Region
Table 02: Global Market US$ Mn Forecast by Product Type
Table 03: Global Market US$ Mn Forecast by Product Form
Table 04: Global Market US$ Mn Forecast by Sales Channel
Table 05: North America Market US$ Mn Forecast by Country
Table 06: North America Market US$ Mn Forecast by Product Type
Table 07: North America Market US$ Mn Forecast by Product Form
Table 08: North America Market US$ Mn Forecast by Sales Channel
Table 09: Latin America Market US$ Mn Forecast by Country
Table 10: Latin America Market US$ Mn Forecast by Product Type
Table 11: Latin America Market US$ Mn Forecast by Product Form
Table 12: Latin America Market US$ Mn Forecast by Sales Channel
Table 13: Western Europe Market US$ Mn Forecast by Country
Table 14: Western Europe Market US$ Mn Forecast by Product Type
Table 15: Western Europe Market US$ Mn Forecast by Product Form
Table 16: Western Europe Market US$ Mn Forecast by Sales Channel
Table 17: Eastern Europe Market US$ Mn Forecast by Country
Table 18: Eastern Europe Market US$ Mn Forecast by Product Type
Table 19: Eastern Europe Market US$ Mn Forecast by Product Form
Table 20: Eastern Europe Market US$ Mn Forecast by Sales Channel
Table 21: East Asia Market US$ Mn Forecast by Country
Table 22: East Asia Market US$ Mn Forecast by Product Type
Table 23: East Asia Market US$ Mn Forecast by Product Form
Table 24: East Asia Market US$ Mn Forecast by Sales Channel
Table 25: South Asia & Pacific Market US$ Mn Forecast by Country
Table 26: South Asia & Pacific Market US$ Mn Forecast by Product Type
Table 27: South Asia & Pacific Market US$ Mn Forecast by Product Form
Table 28: South Asia & Pacific Market US$ Mn Forecast by Sales Channel
Table 29: MEA Market US$ Mn Forecast by Country
Table 30: MEA Market US$ Mn Forecast by Product Type
Table 31: MEA Market US$ Mn Forecast by Product Form
Table 32: MEA Market US$ Mn Forecast by Sales Channel
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List Of Figures
Figure 01: Global Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 02: Global Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 03: Global Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 04: Global Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Region
Figure 05: North America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 06: North America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 07: North America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 08: North America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 09: Latin America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 10: Latin America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 11: Latin America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 12: Latin America Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 13: Western Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 14: Western Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 15: Western Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 16: Western Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 17: Eastern Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 18: Eastern Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 19: Eastern Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 20: Eastern Europe Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 21: East Asia Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 22: East Asia Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 23: East Asia Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 24: East Asia Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 25: South Asia & Pacific Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 26: South Asia & Pacific Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 27: South Asia & Pacific Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 28: South Asia & Pacific Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Figure 29: MEA Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Type
Figure 30: MEA Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Product Form
Figure 31: MEA Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Sales Channel
Figure 32: MEA Market Value Share (%), Growth Rate (Y-o-Y), and US$ Mn Projection by Country
Know thy Competitors
Competitive landscape highlights only certain players
Complete list available upon request
- FAQs -
What is the current automotive expanded polypropylene (EPP) foam market outlook?
The global automotive EPP foam market is valued at US$ 510.1 million in 2024.
What is the projected market outlook for automotive EPP foam?
The market is further analyzed to grow at a valuation of US$ 957.5 million by the end of the forecast period in 2034.
What is the forecasted rate of market growth?
This industry is projected to grow with a CAGR of 6.5% in the forecast duration of 2024 to 2034.
Where will manufacturers get more opportunities?
North America is evaluated to hold 26.5% of the global market share by 2034.
Which product segment contributes more share in the market?
The fabricated EPP segment under the product form segment will contribute 40.3% of the market share by 2034.
Automotive Expanded Polypropylene (EPP) Foam Market