Gas Separation Membrane Market

Gas Separation Membrane Market Outlook (2024 to 2034)

The global gas separation membrane market is forecasted to expand at a CAGR of 7.4% from 2024 to 2034. The market is estimated to reach a worth of US$ 986.4 million in 2024 and is further projected to reach a size of US$ 2.01 billion by 2034-end.

Among all known fuels, hydrogen has the most energy content per unit of weight and is widely accessible. Since hydrogen is recovered from petrochemical and refinery streams, it is used in hydro-treating processes to create low-sulfur fuels. The process of separating gases is known as gas separation. The selective capabilities of membranes are used to accomplish this. Several industrial applications and industries depend heavily on gas separation technologies.

The gas separation membrane market size is expanding as it allows for high performance at elevated temperatures and extreme pressures. Therefore, they are becoming ideal purification methods in natural gas production. Polymeric membranes are the most widely utilized gas separation membranes because of their advantages such as low cost, simple treatment, and rational gas separation.

Key Market Growth Drivers

• Increasing natural gas and shale gas production is contributing to the demand growth for gas separation membranes.
• The use of gas separation membranes is increasing in refining & petrochemical industries as they allow effective separation based on several factors such as the membrane's pore size, particle diameter, and others when there is a pressure difference between the raw material input and the finished product output.
• Gas separation membranes are widely being used in several applications, including the separation of gases such as hydrogen and nitrogen in ammonia plants, hydrogen and hydrocarbons in petrochemical applications, and others, by petrochemical companies, natural gas processing facilities, and other entities.
• The increasing production and processing of natural gas, especially with the rise of shale gas, is one of the key gas separation membrane market trends that is driving up demand.
• To provide cleaner and more effective energy production, gas separation membranes are commonly used in the processing of natural gas to separate components such as carbon dioxide, water vapor, hydrocarbons, and others.
• Gas separation methods are becoming more budget-friendly due to ongoing advancements in membrane materials and technology, which are increasing selectivity, durability, and efficiency.

Report Attribute	Detail
Gas Separation Membrane Market Size (2024E)	US$ 986.4 Million
Forecasted Market Value (2034F)	US$ 2.01 Billion
Global Market Growth Rate (2024 to 2034)	7.4% CAGR
East Asia Market Share (2024E)	25.8%
North America Market Value (2024E)	US$ 222.9 Million
Polyimide & Polyaramide Segment Value (2034F)	US$ 864.1 Million
Oil & Gas Segment Value (2034F)	US$ 737.2 Million
Key Companies Profiled	Honeywell International Inc.; Evonik Industries; Mahler AGS; GRASYS JSC; Atlas Copco AB; DIC Corporation; Parker Hannifin Corporation; Toray Industries, Inc.; Air Products and Chemicals Inc.; Fujifilm Manufacturing Europe B.V; Evonik Industries; GMT Membrantechnik GmbH; UBE Industries Ltd.

Why is the Need for Gas Separation Membranes Increasing at a Noticeable Rate?

“Rising Demand for Biogas Driving Market Expansion”

The gas separation membrane market growth is driven by the rising demand for biogas. Methane, carbon dioxide, and small amounts of other gases are combined to form biogas when organic materials are decomposed anaerobically in an oxygen-free environment. Biogas is in great demand due to the growing need for sustainable energy to lower the environmental impact. Biogas is produced using gas separation membranes.

Methane is burned as gas or converted into electricity when it is created by crop deterioration and organic waste. The expanding demand for power, heating, and fuel has the potential to be satisfied by a flexible energy source such as biogas.

The production of biofuel helps to solve the issue of dumping and landfills, which holds a favorable effect on the consumption of biogas. Due to its advantages, biogas is increasing in demand. This is driving the development of more advanced gas separation membrane technology to separate different gases from biogas.

“Upgradation of Gas Processing Plants”

The extraction of hydrocarbons is motivating market players to invest in brownfield and greenfield gas processing projects. Gas processing units are expanding in terms of financial growth and technological advancements. The upgradation of gas processing plants is driving the deployment of gas separation membranes, thereby contributing to the demand growth.

Which Factors are Hampering the Gas Separation Membrane Demand Growth?

“High Cost of Gas Separation Membranes and Shortage of Raw Materials”

Market expansion for gas separation membranes is hampered due to several restrictions addressing the plasticization of polymeric membranes and the limited local supply of raw materials. Technical constraints such as the inability to handle large-volume gas streams and compatibility with only moderate-volume gas streams due to flux and selectivity problems are also limiting the growth of the gas separation business.

Prominent manufacturing firms produce and distribute equipment containing gas separation membranes. The high cost of this equipment is somehow hampering the market growth.

Country-wise Insights

East Asia is estimated to account for 25.8% of the worldwide gas separation membrane market share in 2024 due to increasing demand for natural gas and hydrogen as cleaner energy sources. Particularly, China is heavily investing in industrial gas processing as well as increasing natural gas consumption which is driving up demand for membrane technologies. The rising need for CO2 capture, hydrogen production, and natural gas processing technologies is driving the market in North America, particularly in the United States.

What is the Demand Outlook for Gas Separation Membranes in the United States?

“Important Role of Gas Separation Membranes in Energy Production”

Attribute	United States
Market Value (2024E)	US$ 183 Million
Growth Rate (2024 to 2034)	7.1% CAGR
Projected Value (2034F)	US$ 364.9 Million

Natural gas output in the United States is increasing continuously, particularly from shale gas resources, due to advances in extraction processes such as fracking. Gas separation membranes are essential in this process because they cleanse and separate pollutants such as carbon dioxide, water vapor, and hydrocarbons from natural gas. This ensures cleaner and more efficient energy production, which is important as the United States grows as one of the key exporters of liquefied natural gas (LNG).

The growing demand for domestically and internationally LNG is further driving up the use of gas separation membranes to improve gas quality and meet export regulations in the United States.

Why is the Need for Gas Separation Membrane Increasing in Japan?

“Growing Utilization of Natural Gas Contributing to Demand Growth”

Attribute	Japan
Market Value (2024E)	US$ 66.4 Million
Growth Rate (2024 to 2034)	7.6% CAGR
Projected Value (2034F)	US$ 138.8 Million

Japan is increasingly using natural gas as a cleaner and more effective substitute for coal and oil due to its limited domestic energy supplies. The focus on cutting carbon emissions while preserving a steady supply of electricity is causing this trend. Because gas separation membranes effectively separate and purify components such as carbon dioxide, water vapor, and other pollutants, they are becoming essential to the processing of natural gas.

To help Japan's attempts to meet its energy demands while transitioning toward a more sustainable energy mix, this purification technology guarantees that natural gas is used more efficiently and cleanly.

Category-wise Insights

Based on application, the market is segmented into carbon dioxide removal, nitrogen generation & oxygen enrichment, hydrogen recovery, and vapor/vapor. The carbon dioxide removal is one area where gas separation membranes are used extensively. Based on the size, structure, and chemical characteristics of the gases, these membranes successfully isolate carbon dioxide from other gases. They are therefore a desirable technology for removing carbon dioxide from power plants and industrial processes.

Which Material Type Segment Holds a Significant Market Share?

“Using Polyimide & Polyaramide-based Membranes as a Perfect Option for Difficult Industrial Situations”

Attribute	Polyimide & Polyaramide
Segment Value (2024E)	US$ 422.2 Million
Growth Rate (2024 to 2034)	7.4% CAGR
Projected Value (2034F)	US$ 864.1 Million

Demand for polyimide & polyaramide materials is high in comparison with other types due to their superior performance attributes. These polymers are perfect for use in difficult industrial situations where gases need to be separated at high temperatures and under aggressive chemical conditions because of their excellent thermal and chemical resilience.

The excellent selectivity and permeability of polyimide & polyaramide membranes enable effective gas separation operations, especially in applications such as CO2 removal, hydrogen recovery, and natural gas processing. They are the go-to materials for businesses requiring strong and long-lasting membrane solutions because of their efficiency and durability.

Why is the Utilization of Gas Separation Membranes Increasing in Oil & Gas Industry?

“Affordability and Effectiveness in Purifying and Processing Gases”

Attribute	Oil & Gas
Segment Value (2024E)	US$ 360 Million
Growth Rate (2024 to 2034)	7.4% CAGR
Projected Value (2034F)	US$ 737.2 Million

Gas separation membranes are widely used in the oil & gas industry due to their effectiveness and affordability in processing and purifying gases. By eliminating contaminants such as carbon dioxide, hydrogen sulfide, and water vapor from natural gas, these membranes provide a dependable way to enhance the gas's quality for industrial usage. They play a crucial role in increasing operational efficiency by recovering important gasses including methane and hydrogen.

Gas separation membranes are widely considered an ideal alternative due to the increasing focus on enhancing sustainability and lowering emissions by several companies in the industry as they need less energy, require less maintenance, and are easily scalable.

Competitive Landscape

Key players in the gas separation membrane market are focusing on maintaining product standards, collaborations, supply chain management, and quality control of novel gas separation membranes. One major trend that is becoming more common in gas separation membranes is new developments in polymeric membranes. To provide effective gas separation, leading gas separation manufacturers are moving towards polymeric membranes.

• In September 2024, the Sepuran Green G5X 11" biogas membrane, which holds the largest capacity of its kind available right now, was unveiled by Evonik.
• In September 2023, in Gillette, Wyoming, Membrane Technology and Research, Inc. built the largest membrane-based carbon capture plant, for expanding its company. This expansion will let the company employ Polaris polymeric membrane to capture more than 150 tonnes of CO2 each day.

Fact.MR provides detailed information about the price points of key providers of gas separation membranes positioned across the world, sales growth, production capacity, and speculative technological expansion, in this updated market report.

Segmentation of Gas Separation Membrane Market Research

• By Material Type :

  • Polyimide & Polyaramide
  • Polysulfone
  • Cellulose Acetate

• By Construction :

  • Hollow Fiber Modules
  • Spiral Wound Modules
  • Plate & Frame Modules

• By Application :

  • Carbon Dioxide Removal
  • Nitrogen Generation & Oxygen Enrichment
  • Hydrogen Recovery
  • Vapor/Vapor Separation

• By End Use :

  • Oil & Gas
  • Chemicals
  • Electric Power
  • Food & Beverages

• By Region :

  • North America
  • Western Europe
  • Eastern Europe
  • Latin America
  • East Asia
  • South Asia & Pacific
  • Middle East & Africa